YouTuber builds 'world's largest' blended-wing aircraft prototype

Source: interestingengineering
Author: @IntEngineering
Published: 12/18/2025
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Read original articleA US startup, Natilus, has partnered with popular YouTuber Ramy RC to build a flying prototype of the Horizon, a Blended Wing Body (BWB) passenger aircraft designed to revolutionize air travel. Unlike traditional tube-and-wing planes, the Horizon features a manta ray–like carbon-fiber blended wing design aimed at reducing fuel consumption by 30% and accommodating 200 passengers in a spacious cabin. Ramy RC, known for his large-scale remote-controlled jet models, documented the prototype’s construction, showcasing the use of advanced carbon fiber composites combined with wood and foam for a lightweight yet durable structure. The 24-foot wingspan prototype was built using CAD models and custom 3D-printed molds to ensure aerodynamic precision.
With engine nacelles, wings, and landing gear integrated, the prototype is mechanically ready for its maiden flight, which will be the critical test of its real-world performance and stability. Natilus is pursuing FAA certification and aims for a commercial debut in the early
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materialscarbon-fiber-compositesaerospace-engineeringblended-wing-bodyprototype-aircraftfuel-efficiency3D-printing