Articles tagged with "manufacturing-technology"
US humanoid robot welders to enter live industry tests at Louisiana steel plant
Persona AI, a robotics company, has signed a Memorandum of Understanding with the State of Louisiana to launch a pilot program deploying humanoid robots in a live industrial setting at SSE Steel Fabrication’s facility in St. Bernard Parish. Supported by Louisiana Innovation and Greater New Orleans Inc., the initiative aims to establish Louisiana as a leader in embodied AI within advanced manufacturing and next-generation workforce technologies. The program will collect data on how humanoid robots perceive, move, and collaborate with human workers in heavy-duty steel manufacturing environments, addressing labor shortages and complex working conditions. Unlike traditional fixed-position factory robots, Persona AI’s humanoid robots are designed to operate in human-centric workspaces, using regular tools and navigating uneven terrain. The company focuses on “4D jobs” — work that is dull, dangerous, declining, and dirty — with the goal of having robots handle manual tasks while humans transition to supervisory and quality assurance roles. The pilot will specifically train humanoid welders for fabrication and shipbuilding jobs. State
roboticshumanoid-robotsindustrial-automationmanufacturing-technologysteel-fabricationworkforce-innovationadvanced-roboticsAI startup CVector raises $5M for its industrial ‘nervous system’
CVector, an industrial AI startup based in New York, has developed an AI-powered software platform described as a "brain and nervous system" for large-scale industrial operations. Founded by Richard Zhang and Tyler Ruggles, the company aims to help industrial clients—ranging from public utilities to advanced manufacturers and chemical producers—translate operational actions into measurable financial savings. Since launching its system with real customers, CVector has demonstrated its ability to optimize processes such as equipment downtime prediction, energy efficiency monitoring, and commodity price tracking, thereby enabling clients to improve operational economics and margins. The startup recently closed a $5 million seed funding round led by Powerhouse Ventures, with participation from Fusion Fund, Myriad Venture Partners, and Hitachi’s corporate venture arm. This financing milestone reflects growing investor confidence and supports CVector’s expansion, including hiring talent from fintech and hedge funds to leverage data-driven financial insights. Customers include traditional industrial firms like ATEK Metal Technologies, which produces aluminum castings for Harley-Davidson
industrial-AIenergy-efficiencyIoTmaterials-sciencemanufacturing-technologypredictive-maintenanceindustrial-automationHyundai labor union warns humanoids could trigger major job losses
Hyundai Motors’ Korean labor union has strongly opposed the company’s plan to introduce Boston Dynamics’ Atlas humanoid robots into its factories, citing significant job security concerns. The union declared that no robots would be allowed on the factory floor without a formal labor-management agreement, warning that robot deployment would cause a major employment shock. Hyundai aims to produce 30,000 humanoid robots annually by 2028, initially deploying them at its U.S. plant in Georgia for simple tasks, with plans to expand their use across all production sites by 2030 for more complex operations. The union accused Hyundai of using robot adoption as a pretext to reduce its workforce and maximize profits, highlighting that the robots’ maintenance costs are substantially lower than human labor expenses. At the Consumer Electronics Show (CES) 2026, Hyundai showcased the Atlas robot as a key component of its Physical AI initiative, emphasizing that human involvement would continue alongside robot deployment. The company is transitioning from hardware-centric robotics to AI-driven systems that
robothumanoid-robotsHyundaifactory-automationAI-robotsmanufacturing-technologylabor-union-concerns3D printing breakthrough merges multiple materials in one print
Researchers at Oak Ridge National Laboratory (ORNL) have developed a novel extrusion system for large-scale 3D printing that merges multiple smaller extruders into a single high-output material stream using specially engineered nozzles. This innovation overcomes a key tradeoff in extrusion-based additive manufacturing: large extruders provide high volume but reduce precision and add weight, while smaller extruders offer control but lack scalability. ORNL’s modular system allows users to activate or deactivate extruders as needed, scaling output without sacrificing accuracy or increasing the mechanical burden on motion systems. A standout feature of the technology is its ability to print multiple materials simultaneously within a single extrusion bead, eliminating the need for tool changes or separate print passes. This is achieved through patent-pending aluminum bronze nozzle blocks with Y-shaped internal channels that merge molten polymer streams, improving bead quality and doubling material flow. Additionally, a proprietary nozzle design enables core-and-sheath bead structures, combining different polymers to enhance mechanical properties and interlayer adhesion, addressing common
3D-printingadditive-manufacturingmulti-material-extrusionmaterials-engineeringpolymer-compositesmanufacturing-technologyOak-Ridge-National-LaboratorySiemens, NVIDIA outline roadmap for AI-driven factories at CES 2026
At CES 2026, Siemens and NVIDIA announced an expanded partnership to develop an Industrial AI Operating System aimed at embedding artificial intelligence throughout the entire industrial lifecycle—from design and engineering to manufacturing, operations, and supply chains. This platform will enable factories to simulate process changes virtually, test improvements in real time, and apply validated insights directly on the shop floor. The first fully AI-driven, adaptive manufacturing site using this system is planned for 2026 at Siemens Electronics Factory in Erlangen, Germany. NVIDIA will supply AI infrastructure, simulation libraries, and frameworks, while Siemens will contribute industrial AI expertise alongside its hardware and software offerings. Together, they aim to create AI-native workflows that accelerate innovation, reduce costs and risks, and shorten commissioning times. Central to the initiative is the use of continuously analyzing digital twins powered by an AI Brain combining software-defined automation, industrial operations software, and NVIDIA Omniverse libraries. This approach allows factories to test and optimize processes virtually before real-world implementation, improving decision-making speed and
robotAIindustrial-automationdigital-twinsmanufacturing-technologysimulationNVIDIAHyundai plans 30,000 humanoid robots annually for factory automation
Hyundai Motor Group plans to integrate 30,000 humanoid robots annually by 2028 to automate repetitive factory tasks, unveiling the production version of the Atlas humanoid robot at CES 2026. This initiative marks a shift from traditional hardware-based robotics to AI-driven “Physical AI” systems designed to work collaboratively with humans in factory environments. Using Boston Dynamics’ robots—Atlas, Spot, and Stretch—Hyundai aims to deploy robots initially for parts sequencing by 2028, expanding to component assembly by 2030, and eventually handling heavy loads and complex operations to reduce physical strain and improve safety for workers. The Atlas robot features 56 degrees of freedom, can lift up to 110 pounds, and operate in industrial temperature ranges, emphasizing adaptability and collaboration with human workers. Hyundai is also developing Software-Defined Factories (SDF) and Robot Metaplant Application Centers (RMACs) to train and enhance robot capabilities through data collection and AI simulation. Despite concerns from labor unions
roboticshumanoid-robotsfactory-automationAI-driven-systemsindustrial-robotsBoston-Dynamicsmanufacturing-technologyBoston Dynamics’ Atlas is headed for real work in Hyundai’s car factories
Hyundai Motor Group is advancing the deployment of Boston Dynamics’ Atlas humanoid robot from research prototypes to real-world manufacturing applications, starting at its Metaplant America facility in Savannah, Georgia. Unveiled at CES 2026, Atlas is designed as a general-purpose humanoid robot built to operate safely and reliably alongside human workers within existing factory environments, without requiring new infrastructure. Equipped with advanced AI, tactile sensing, and 56 degrees of freedom, Atlas can perform tasks such as material sequencing, assembly, and machine tending autonomously, with rapid training times of under a day for most tasks and continuous operation capabilities including automatic battery replacement. This move is part of Hyundai’s broader AI Robotics Strategy focused on “human-centered Physical AI,” which integrates Boston Dynamics’ robotic platforms with Hyundai’s manufacturing scale and factory data to improve safety and efficiency. Hyundai has already deployed other Boston Dynamics robots like Spot and Stretch globally for inspection, safety monitoring, and warehouse logistics. The company expects humanoid robots to become the
robotroboticshumanoid-robotsindustrial-automationAI-roboticsmanufacturing-technologyBoston-DynamicsKorea’s POSCO invests in US industrial humanoid robot firm Persona AI
South Korean steel giant POSCO, through its tech subsidiary POSCO DX, is investing a total of $3 million in US-based industrial humanoid robot startup Persona AI, which is led by former NASA and Figure AI engineers. POSCO DX aims to leverage this investment to develop humanoid robots capable of replacing high-risk manual labor at its industrial sites, integrating the group’s AI technology with robotics to create “Physical AI”—machines with built-in intelligence designed to operate safely and effectively in real-world industrial environments. This initiative aligns with POSCO’s broader goal to enhance workplace safety and reduce industrial accidents through automation. Persona AI specializes in building humanoid robots tailored for heavy-duty industries such as shipbuilding, energy, mining, and construction. Unlike general-purpose robotics firms, Persona AI focuses on environments requiring human-like dexterity and adaptability, equipping its robots with advanced touch sensors and AI algorithms that enable precise, autonomous task execution. These robots are designed to work collaboratively with human supervisors and coworkers, addressing labor shortages
robothumanoid-robotsindustrial-automationAI-roboticsmanufacturing-technologyPOSCOphysical-AIChina builds most advanced chipmaking machine, cracks EUV barrier
China has reportedly achieved a significant milestone in semiconductor manufacturing by developing its first domestic prototype of an extreme ultraviolet (EUV) lithography machine, a technology previously monopolized by Dutch company ASML. EUV lithography is a highly complex process essential for producing the world’s most advanced microchips, involving powerful lasers that generate ultraviolet light to etch circuits at an atomic scale. China’s breakthrough reportedly involved reverse-engineering older ASML parts and poaching talent, despite US efforts to block access to this technology. This advancement surpasses earlier expert predictions, including statements from ASML’s CEO who had anticipated China would need many more years to reach this level. While China has not yet begun mass production of EUV chips, the development of a working prototype marks a crucial step toward mainstreaming the technology by 2030. This progress comes amid a global race, particularly between the US and China, to enhance semiconductor manufacturing capabilities driven by the growing demand for AI and advanced electronics. In response, China’s
semiconductorchipmakingEUV-lithographymaterials-sciencemanufacturing-technologyChina-technologyadvanced-materialsEuropean firm 1X to deploy 10,000 'home' humanoid robots in factories
European robotics firm 1X, known for its consumer-ready humanoid robot Neo, is pivoting from home use to large-scale industrial deployment through a strategic partnership with Swedish investment firm EQT. This collaboration aims to deliver up to 10,000 Neo robots to over 300 companies within EQT’s portfolio across sectors such as manufacturing, warehousing, logistics, and healthcare between 2026 and 2030. The move leverages EQT’s global reach and operational expertise to integrate humanoid robots into real-world industrial environments, enhancing productivity, safety, and sustainable labor models. Originally marketed as a $20,000 personal robot for domestic chores, Neo’s industrial application addresses practical challenges such as labor shortages and workplace safety, which are less feasible in home settings due to cost, privacy concerns, and safety around pets and children. 1X plans to begin pilot deployments in the U.S. in 2026, followed by expansion across Europe and Asia. This partnership positions 1X to
roboticshumanoid-robotsindustrial-automationmanufacturing-technologylogistics-robotsAI-roboticsworkplace-safety1X struck a deal to send its ‘home’ humanoids to factories and warehouses
1X, a robotics company known for its consumer-focused humanoid robot Neo, has struck a strategic partnership to supply up to 10,000 Neo robots between 2026 and 2030 to the portfolio companies of EQT, a major Swedish multi-asset investor and one of 1X’s backers. These portfolio companies, numbering over 300, primarily operate in manufacturing, warehousing, logistics, and other industrial sectors. While 1X also produces an industrial robot called Eve Industrial, this deal uniquely involves the Neo model, which was originally marketed as a $20,000 consumer-ready humanoid designed to assist with household chores and personal tasks. This shift from a home use case to industrial applications highlights the challenges of selling humanoid robots for personal use, including high cost, privacy concerns, and safety issues around pets and children. Industrial environments present a more straightforward market for humanoid robots, likely explaining the pivot. Although 1X declined to disclose exact pre-order numbers for Neo
roboticshumanoid-robotsindustrial-automationwarehouse-robotsmanufacturing-technologyrobotics-startupsventure-capital-in-roboticsARM Institute earns $87M agreement with the Air Force Research Lab - The Robot Report
The ARM Institute has secured a new five-year cooperative agreement with the Air Force Research Laboratory (AFRL), valued at a combined $87.66 million including government funding and ARM Institute cost share. Under this agreement, the ARM Institute will conduct research, development, testing, and evaluation to advance dual-use robotics and automation technologies that benefit the U.S. Air Force. The Pittsburgh-based consortium, which includes over 450 members from industry, academia, and government, aims to enhance robotics, autonomy, and artificial intelligence accessibility for U.S. manufacturers, strengthen the workforce, and bolster national security and economic competitiveness. The agreement facilitates collaboration between the Department of the Air Force (DAF) and the ARM Institute’s consortium through project calls focused on key technology areas such as robotic mobility, multi-robot and multi-human teaming, process modeling, monitoring, control, advanced visualization, scalability, and manufacturing process informatics. The ARM Institute’s approach emphasizes dual-use systems development, involving non-traditional suppliers to address defense
roboticsautomationmilitary-technologyhuman-robot-teamingmanufacturing-technologydefense-technologyartificial-intelligenceAgile Robots acquires thyssenkrupp Automation Engineering - The Robot Report
Agile Robots SE, a physical AI company specializing in industrial automation, is acquiring the assets of thyssenkrupp Automation Engineering in Europe and North America. Previously part of thyssenkrupp AG’s Automotive Technology segment, thyssenkrupp Automation Engineering brings decades of experience, technological expertise, and established customer relationships in the automotive industry. Agile Robots, founded in 2018 as a spin-off from the German Aerospace Center, has rapidly grown, deploying over 20,000 robots and reaching approximately €200 million in revenue in 2024. The acquisition aims to combine AI, robotics, and industrial know-how to drive productivity improvements and accelerate the next industrial revolution from Germany. Agile Robots plans to leverage thyssenkrupp Automation Engineering’s capabilities to expand beyond automotive into high-growth sectors such as electronics, medical technology, and logistics. The companies intend to jointly develop new modular systems and apply their expertise in industrial automation and autonomous mobile robots (AMRs). Agile Robots, which recently
roboticsindustrial-automationAgile-Robotsthyssenkrupp-Automation-EngineeringAI-roboticsautonomous-mobile-robotsmanufacturing-technologyThe quiet rise of factory humanoids
The article "The quiet rise of factory humanoids" explores the emerging role of humanoid robots in addressing labor shortages and reshoring challenges in modern factories. Unlike traditional automation designed for high-volume, repetitive tasks, humanoid robots are gaining traction for high-mix, low-volume work such as aerospace subassemblies, automotive rework, and handling awkward materials in older facilities. Experts emphasize that factories adopt humanoids not for their human-like appearance but for their ability to solve specific bottlenecks caused by labor scarcity. Success depends on meeting cycle time and uptime targets, proving their practical value before scaling. A key challenge for humanoid robots lies in manipulation rather than mobility. While many robots can walk or perform stunts, the nuanced dexterity required to handle tools and machinery—such as gripping, rotating, and applying precise force—is still difficult to achieve. This manipulation capability is critical since manual labor accounts for a significant portion of global economic value. Additionally, durability in harsh industrial environments demands advanced mechanical components
roboticshumanoid-robotsindustrial-automationmanufacturing-technologylabor-shortage-solutionsfactory-automationrobotic-manipulationViam software to enable UR cobots for industrial applications - The Robot Report
Viam Inc. has partnered with Universal Robots (UR) to integrate its AI-powered robotic surfacing software with UR’s collaborative robots (cobots), aiming to enhance industrial manufacturing processes. This collaboration targets automation of physically demanding tasks, beginning with shipbuilding, by accelerating production, reducing delays, and ensuring consistent quality. Viam’s software platform is hardware-agnostic and scalable, capable of running on devices ranging from small sensors to large robotic arms. The company, recognized for its innovative open-source robot architecture and cloud integration, recently secured $30 million in funding to expand its platform. Universal Robots, a leader in cobot hardware with over 100,000 units sold globally, sees this partnership as a way to unlock new applications, particularly in the marine sector, where Viam’s AI-driven block-sanding system automates labor-intensive fiberglass sanding for yacht and boat manufacturing. The system’s adaptability allows manufacturers to switch robot arms easily, enhancing versatility and delivering measurable ROI. Beyond marine uses, V
robotcollaborative-robotsAI-powered-roboticsindustrial-automationmanufacturing-technologyUniversal-RobotscobotsAI copies human CAD moves to turn sketches into fast 3D models
MIT engineers have developed an AI model that mimics human interactions within CAD software to convert 2D sketches into 3D models by performing precise user interface actions such as clicking buttons, dragging, and selecting tools. This approach aims to reduce the steep learning curve of CAD design, making it faster and more accessible, especially for beginners. Central to this effort is the creation of VideoCAD, a dataset containing over 41,000 videos that capture every detailed UI action taken by designers during the modeling process. By training on this data, the AI learns to replicate the exact sequences of interactions needed to build 3D objects from sketches. The innovation builds on advances in AI-driven user interface agents but addresses the greater complexity of CAD tasks, which require fine control over tool selection, region specification, and shape manipulation. The system translates high-level design commands into pixel-level UI operations, enabling it to operate CAD software autonomously. Initial tests show the AI can successfully create both simple and complex 3D models
materialsAICAD3D-modelingdesign-automationmechanical-engineeringmanufacturing-technologyChina's UBTech ships world’s 1st mass batch of humanoid robot workers
China’s UBTech Robotics has achieved a significant milestone by shipping the world’s first mass batch of humanoid robot workers, the Walker S2, to industrial facilities. Production ramped up in mid-November, and hundreds of units have already been delivered to partners needing automation on assembly lines. Orders for these humanoid robots have surged past 800 million yuan (approximately 113 million USD) in 2024, driven largely by major automakers such as BYD, Geely Auto, FAW Volkswagen, and Dongfeng Liuzhou Motor, as well as tech firms like Foxconn. These organizations are deploying the robots to enable continuous, 24-hour industrial operations with minimal human oversight. The Walker S2 robots are designed to mimic human movement with advanced joint articulation and precise finger control, capable of handling heavy items in real-world factory and warehouse environments. A key innovation of the Walker S2 is its autonomous battery swapping system, allowing the robot to replace its own power pack within minutes without human
roboticshumanoid-robotsindustrial-automationUBTechbattery-swappingfactory-robotsmanufacturing-technologyHumanoid robot aces real-world bin-picking test in German factory
Humanoid, a UK-based robotics and AI company, successfully completed a proof of concept (POC) with German engineering firm Schaeffler, demonstrating its pre-alpha humanoid robot's ability to perform real-world industrial bin-picking tasks. Conducted at Schaeffler’s Erlangen facility, the robot efficiently picked metallic bearing rings from bins, transferred them to a buffer table, and moved between workstations using parallel grippers in a production-like environment. This test highlighted the robot’s mobility, adaptability, and AI-driven precision, outperforming traditional automation systems like robotic arms and cobots, which often face efficiency and ROI challenges in similar tasks. The POC exceeded expectations by showing rapid skill training, on-site performance adjustments, and successful application of lab-developed models with minimal modifications. Humanoid prepared for the trial by creating a physical twin setup for teleoperation-based training, fine-tuning a Vision-Language-Action model, and integrating built-in sensors and cameras to reduce installation time. Both
roboticshumanoid-robotindustrial-automationAI-roboticsbin-pickingmanufacturing-technologyfactory-automationVention announces full-stack AI and automation platform expansions - The Robot Report
Vention unveiled its “Zero-Shot Automation” capabilities at its sixth annual Demo Day, aiming to simplify industrial automation by unifying hardware and software with AI that operates seamlessly from cloud to edge. This approach eliminates the need for traditional hardware integration or complex planning, enabling faster transitions from design to deployment. With over 25,000 machines deployed globally across 4,000 factories, Vention’s platform supports applications like palletizing, welding, and machine tending, allowing businesses to design, program, and operate custom automation solutions within days. The company emphasizes a software-defined automation environment where configurations and applications are cloud-defined, reducing reliance on specialized system integrators and expert roboticists. Leveraging NVIDIA’s foundation models based on transformer architectures, Vention’s AI enables robots to adapt to environmental changes without additional training, enhancing perception, grasping, manipulation, and collision-aware motion planning. CEO Etienne Lacroix highlighted the “separation of duty” concept, where programmers and floor installers can focus on their
roboticsAI-automationindustrial-robotssoftware-defined-automationmachine-learningcloud-roboticsmanufacturing-technologyAugmentus gets funding to scale robotics software for high-mix production - The Robot Report
Augmentus, a robotics software company founded in 2019, has secured a strategic investment from Applied Ventures LLC to scale its solutions for high-mix, high-variability manufacturing. Traditionally, industrial automation has focused on high-volume, low-mix production, but Augmentus aims to enable factories to rapidly adapt to changing conditions by providing robots with advanced perception and adaptive motion capabilities. Their AutoPath robotics stack integrates 3D scanning, AI-driven automatic toolpath generation, and real-time adaptive robotic motion, allowing robots to handle part variations and process feedback autonomously without downtime. This no-code platform eliminates the need for expert programming, enabling rapid deployment and reconfiguration of robots in minutes rather than hours or days. The AutoPath system functions as both the "eyes and brains" of industrial robots, generating precise point clouds to capture intricate geometries and surface deviations, which are then used to dynamically adjust robotic paths for applications such as spraying, finishing, and welding. Augmentus serves industries including
roboticsindustrial-automationAIadaptive-roboticsmanufacturing-technology3D-scanningrobotic-softwareHumanoids need orchestration to be useful in manufacturing, notes Flexxbotics CEO - The Robot Report
The article by Tyler Bouchard, CEO of Flexxbotics, emphasizes that humanoid robots in manufacturing require sophisticated orchestration and coordination to be truly effective. Rather than automating isolated tasks, humanoids must perform multiple operations autonomously and work seamlessly alongside other robots, machines, and human workers within smart factories. Achieving this level of integration demands that humanoids operate with contextual awareness, communicating bi-directionally with business IT systems and factory equipment to receive instructions, provide updates, and adjust actions in real time. Bouchard highlights that humanoids need robotic production software capable of secure, real-time read/write communication with diverse factory assets to enable fully autonomous operation. This closed-loop communication system allows humanoids to move beyond simple automation toward connected autonomy, where they can make contextual decisions and interact dynamically within production processes. Without such orchestration and interoperability, the potential of humanoid robots to drive scalable, efficient manufacturing will remain unrealized.
roboticshumanoid-robotssmart-factoryindustrial-automationmanufacturing-technologyrobot-orchestrationautonomous-robotsHumanoid robot 'superworker' offers dexterous industrial assistance
Ati Motors, an Indian AI and robotics company, has introduced the Sherpa Mecha humanoid-inspired robot designed specifically for practical industrial applications rather than human-like imitation. Unlike traditional humanoid robots that focus on replicating human appearance and motion, Sherpa Mecha prioritizes functionality on manufacturing floors, performing tasks such as machine tending, material transport, and heavy bin handling. The robot features high-performance actuators, precision gripping, 3D navigation, and a 26-pound payload capacity, moving on wheels for enhanced speed and safety in industrial environments. This design reflects Ati Motors’ philosophy of creating robots “for industry, not spectacle,” emphasizing utility and integration over biomimicry. Sherpa Mecha is positioned as a “tool-forward industrial superworker” capable of continuous, fatigue-free operation and seamless integration into existing automation lines. Developed in collaboration with research institutions and industrial partners, the robot has undergone extensive testing to ensure reliability and compatibility. Ati Motors promotes Sherpa Mecha as a customizable platform
roboticsindustrial-automationhumanoid-robotAI-roboticsmanufacturing-technologyautonomous-robotsindustrial-superworkerIFR: industrial robot deployments have doubled in 10 years
The International Federation of Robotics (IFR) reported that industrial robot installations worldwide reached 542,000 units in 2024, more than doubling the number from a decade ago. This marks the fourth consecutive year with over 500,000 units installed annually, with Asia dominating 74% of new deployments, followed by Europe at 16% and the Americas at 9%. The total operational stock of industrial robots globally increased by 9% to 4.66 million units in 2024, reflecting strong ongoing demand driven by industries transitioning to digital and automated processes. China remains the largest robotics market, accounting for 54% of global installations with a record 295,000 units installed in 2024. Notably, Chinese manufacturers now hold a majority domestic market share of 57%, up from 28% a decade ago, and the country’s operational robot stock surpassed 2 million units. Other Asian markets also show significant activity: Japan installed 44,500 units (a slight
industrial-robotsrobotics-marketautomationmanufacturing-technologyChina-roboticsrobot-deploymentindustrial-automationCarbonSix says its toolkit brings robot imitation learning to the factory floor - The Robot Report
CarbonSix Inc., a manufacturing-focused AI developer, has launched SigmaKit, a toolkit that brings robot imitation learning directly to factory floors. Designed for industries such as electronics, batteries, and food and beverage, SigmaKit enables manufacturers to deploy AI-powered robots without needing specialized expertise or extensive programming. The system uses imitation learning, allowing robots to learn complex, delicate, and non-standardized tasks—like film attachment, assembly, and cable fastening—by observing human demonstrations. This approach addresses traditional automation challenges in unstructured and variable manufacturing environments, where conventional robots struggle to adapt. SigmaKit integrates AI algorithms, precision robotic grippers, sensor modules, and a teaching tool that simplifies operation. Users build training datasets by repeatedly demonstrating tasks, with models generated in less than a day depending on complexity. The resulting robotic "skills" can then be deployed to handle variable, non-routine tasks efficiently. Founded in 2024 by co-CEOs Jehyuk Kim and Terry Moon, CarbonSix leverages deep
roboticsindustrial-automationimitation-learningAI-robotsmanufacturing-technologyrobotic-toolkitfactory-automationGudel extends collaborative robot reach with CoboMover - The Robot Report
Güdel Inc., a U.S. subsidiary of the Swiss-based Güdel Group, has introduced the CoboMover, a seventh-axis linear track designed to extend the working range of collaborative robots (cobots) and light industrial arms up to 5 meters (16.4 feet). Unveiled at FABTECH, the CoboMover enables robots to operate across multiple workstations without manual repositioning, addressing key limitations in mobility within large workspaces and facility layout constraints. The system supports over 60 cobot models, offers mounting at 0° and 180°, and can handle payloads up to 78 kg (172 lb.) with high repeatability (±0.05 mm). Stroke lengths range from 1 to 5 meters, with a maximum speed of 2 m/s and acceleration of 2 m/s². The CoboMover features a toothed belt drive and Güdel’s HPG045 angular gearbox, and its modular track system incorporates air bearings capable
robotcollaborative-robotsautomationindustrial-robotsrobot-track-systemscobotsmanufacturing-technologyASMPT chooses Renishaw for high-quality motion control - The Robot Report
ASMPT, a global leader in semiconductor assembly and packaging equipment, has partnered with Renishaw for over 25 years to enhance motion control solutions critical to semiconductor manufacturing. ASMPT operates worldwide and has expanded its capabilities through acquisitions of several equipment brands, enabling a broader range of process solutions. The companies have collaborated extensively on position encoder applications, customized solutions, and machine testing to meet the stringent demands of modern semiconductor packaging, which requires high position accuracy, stability, compact machine design, and quality control. ASMPT utilizes various Renishaw encoder products, including the ATOM DX, VIONiC incremental, and RESOLUTE absolute encoder series, in equipment such as the INFINITE 12-inch die bonder. This machine features precise epoxy dispensing and micron-level bond line thickness inspection, relying on high-performance encoders for motion control. A key challenge in back-end semiconductor manufacturing is minimizing the size and weight of readheads and interfaces, as machines may house up to twenty readheads. Renish
robotmotion-controlsemiconductor-packagingindustrial-automationposition-encodersprecision-engineeringmanufacturing-technologyRoboBallet makes robotic arms dance in sync on factory floors
RoboBallet is a new AI system developed by a team from UCL, Google DeepMind, and Intrinsic that choreographs the movements of multiple robotic arms on factory floors, significantly improving efficiency and scalability in manufacturing. Traditional robotic coordination requires extensive manual programming to avoid collisions and complete tasks, a process that is time-consuming and prone to errors. RoboBallet overcomes these challenges by using reinforcement learning combined with graph neural networks, enabling it to plan coordinated movements for up to eight robotic arms performing 40 tasks in seconds, even in previously unseen layouts. This approach treats obstacles and tasks as points in a network, allowing rapid and adaptable planning that outperforms existing methods by generating plans hundreds of times faster than real-time. The system’s scalability is a major breakthrough, as it learns general coordination rules rather than memorizing specific scenarios, making it capable of handling complex, dynamic environments where factory layouts or robot configurations change frequently. RoboBallet’s ability to instantly generate high-quality plans could prevent costly
roboticsindustrial-automationAIrobotic-armsmanufacturing-technologyreinforcement-learningfactory-efficiencyA motion-first approach to smarter factory robots
The article discusses the limitations of traditional industrial robots in handling real-world variability during manufacturing tasks, particularly assembly. While robots excel in controlled, repetitive tasks like welding and painting, they struggle with assembly due to the high costs and inflexibility of programming and integration, which can account for up to 70% of total robot application expenses. Standard robots rely on a recognition-first approach using machine learning models that require extensive pre-training on large datasets to identify objects before interacting with them. This approach falters in dynamic environments where objects vary in appearance due to lighting, orientation, or transparency, such as glass bottles, making reliable recognition and handling difficult. An Indian startup, CynLr, proposes a novel “motion-first vision” system embodied in their CyRo robot, which learns by physically interacting with unfamiliar objects in real time rather than relying on pre-trained models. This approach bypasses the recognition bottleneck by focusing on how objects can be manipulated rather than solely identifying them visually. The system addresses fundamental engineering challenges
roboticsindustrial-robotsfactory-automationmotion-first-visionmanufacturing-technologyrobot-vision-systemsautomation-innovationSmart laser welding to eliminate filler wire in EV battery housings
Researchers at the Fraunhofer Institute for Material and Beam Technology IWS in Dresden have developed an advanced laser welding technology that eliminates the need for filler wire while producing crack-free, low-porosity, and high-strength joints. This process uses dynamic beam shaping and targeted laser beam oscillation to control the melt pool, reduce pores, and stabilize welds, enabling robust and efficient welding of challenging materials such as aluminum die castings and extruded profiles. The method also reduces energy consumption, material use, and post-processing compared to conventional arc welding. A key application demonstrated is in electric vehicle (EV) battery housings, where the technology successfully welded lightweight aluminum structures combining extrusion profiles and die-cast elements with walls up to five millimeters thick. This approach overcomes typical issues like porosity and hot cracking without filler material, and the resulting housings have been integrated and tested in real vehicles. The technology is also applied in aerospace for welding high-strength 2,000-series aluminum tanks and in heavy
energymaterialslaser-weldingelectric-vehiclesbattery-housingsaluminum-alloysmanufacturing-technologyWhy end of arm tooling could be robotics' most profitable niche - The Robot Report
The article highlights the significant and often overlooked role of end-of-arm tooling (EOAT) in the robotics industry, positioning it as potentially the most profitable niche within robotics. EOAT refers to the various devices attached to robotic arms—such as grippers, suction cups, welding torches, and surgical tools—that enable robots to interact with and manipulate objects. Unlike the more visible robot hardware, EOAT is essential for practical automation and commands a growing market valued at $2.6 billion in 2023, with a projected compound annual growth rate (CAGR) of 10.1% through 2028. Certain EOAT segments, like soft robotics grippers used in delicate food handling, may see even faster growth rates of 18–20% CAGR, outpacing the 7–8% growth expected for industrial robot hardware. Several factors contribute to EOAT’s strong market position. The large installed base of over 553,000 industrial robots in 2023 ensures recurring revenue
roboticsend-of-arm-toolingindustrial-robotsautomationrobotic-grippersmanufacturing-technologyrobotics-market-growthChina reports 5% industrial robot installation growth as US, EU fall
In 2024, China’s industrial robot installations grew by 5% to approximately 290,000 units, capturing 54% of the global market, up from 51% in 2023. This growth occurred despite a global decline in robot installations, with Japan, the US, and the EU experiencing decreases of 7%, 9%, and 6% respectively. China’s surge is driven by its strategic push to upgrade manufacturing through automation, shifting from labor-intensive methods to technology-driven growth. In the first half of 2025, China’s industrial robot production rose 35.6% year-on-year, reaching nearly 370,000 units. The country also improved its global robot density ranking, moving to third place with 470 robots per 10,000 workers in 2023, up from ninth place in 2020. Beyond traditional sectors like electronics and automotive, China is expanding robot adoption into general industries, which accounted for 53% of installations in 202
industrial-robotsautomationmanufacturing-technologyrobotics-growthChina-robotics-marketAI-in-roboticsrobot-densityBeyond the assembly line - swarm robotics emerge - The Robot Report
The article "Beyond the assembly line - swarm robotics emerge" discusses the innovative application of swarm robotics in large-scale manufacturing, particularly for constructing complex aerospace structures like the H2Clipper, a revolutionary 1,000-foot-long, green lighter-than-air dirigible designed to transport liquid hydrogen and freight. Traditional assembly lines are impractical for such massive constructs due to their enormous spatial requirements. Inspired by the decentralized and adaptive behavior of ant colonies, the concept of swarm robotics was developed to enable multiple robots to autonomously coordinate and assemble large structures without centralized control, overcoming the limitations of linear manufacturing processes. Swarm robotics builds on principles of self-organizing systems observed in nature and extends beyond previous AI applications in software and drone coordination to physical construction tasks. The article highlights a patented hierarchical programming approach for these robots, progressing through three levels. Level 1 involves coordinated operation of ambulatory and stationary robots assembling the airship on the ground, laying the foundation for automated assembly without moving the structure until completion. Level
roboticsswarm-roboticsmanufacturing-technologyaerospacegenerative-AIautomationclean-energyDoosan Robotics acquires a majority stake of U.S.-based ONExia for $25.9M - The Robot Report
Doosan Robotics has acquired an 89.59% majority stake in U.S.-based robotics system integrator ONExia Inc. for approximately $25.9 million (KRW 35.6 billion). ONExia, founded in 1984 and based in Exton, Pennsylvania, specializes in end-to-end automation services including system design, manufacturing, and implementation across industries such as manufacturing, logistics, and packaging. The company has developed collaborative robots focused on end-of-line processes like palletizing and packaging, achieving around 30% average annual sales growth. Doosan aims to leverage ONExia’s 25 years of automation data and project expertise to enhance its AI capabilities and solution development, marking a strategic shift from hardware-centric products to integrated AI and software platforms. This acquisition is part of Doosan Robotics’ broader strategy to strengthen its global presence and accelerate innovation in intelligent robotics. The company, a recognized leader in collaborative robots (cobots), is increasing investments in research and development
roboticsautomationAIcollaborative-robotsDoosan-Roboticssystem-integrationmanufacturing-technologyTeqram deploys automated grinding robot in 2 states with AMP - The Robot Report
Teqram, a Dutch robotics manufacturer, has deployed its AI-powered EasyGrinder robotic grinding systems for the first time in the U.S. at Accurate Metal Products (AMP), a precision steel fabricator with locations in Milwaukee, Wisconsin, and Rockford, Illinois. The EasyGrinder automates the physically demanding task of surface preparation and finishing of flame- and plasma-cut steel parts, achieving surface preparation levels SSPC-SP5/SP11. Utilizing artificial intelligence and advanced 3D vision, the system autonomously identifies, picks up, and processes parts with an automatic tool changer and an integrated flipping mechanism (EasyFlipper) to clean both sides. It removes slag, lead-ins, rounds edges, and cleans interior diameters without requiring programming. AMP, an ISO 9001-certified company serving industries such as mining, energy, agriculture, and defense, views the EasyGrinder as a strategic addition to its technology portfolio that enhances precision and frees skilled tradespeople for higher-value work rather than replacing them
robotautomationAIrobotic-grindingmetal-fabricationindustrial-roboticsmanufacturing-technologyARM Institute seeks developers for RoboticsCareer.org - The Robot Report
The ARM Institute, a Pittsburgh-based consortium funded by the U.S. Department of Defense and part of the Manufacturing USA network, is seeking developers to enhance RoboticsCareer.org, its national platform launched in 2021. RoboticsCareer.org serves as a comprehensive database connecting employers and job seekers with nearly 17,000 robotics training and education programs from over 2,400 providers across the U.S., aligned with the institute’s Robotics Competency Framework. Recent updates have improved employer features such as talent search automation, e-mail notifications, and endorsement badges for job seekers, based on input from more than 450 industry partners. The ARM Institute is now requesting proposals to develop an automated system to collect, validate, and maintain the extensive database, including program attributes like degree type and delivery format (online or hybrid). The system must support easy access for analytics and reporting. Proposals will be evaluated on technical approach, experience, accuracy, cost, scalability, and maintainability, with the ARM Institute retaining ownership of any
roboticsARM-InstituteRoboticsCareer.orgrobotics-trainingautomationmanufacturing-technologyworkforce-developmentCohesive Robotics releases Smart Welding Robotic Workcell - The Robot Report
Cohesive Robotics Inc. has launched the Smart Welding Robotic Workcell, an AI-driven automation solution aimed at enhancing manufacturing productivity by addressing fabrication bottlenecks, improving accuracy, and increasing production capacity. The workcell leverages the company's proprietary Argus OS software, which uses 3D scanning and artificial intelligence to automatically identify parts and program industrial and collaborative robots for various welding processes—including MIG, TIG, and laser welding—without the need for traditional programming or manual guidance. This system simplifies fixturing, supports batch processing of different part SKUs, and integrates collision checking and motion planning to optimize welding tasks. Designed for high-mix, high-variability production environments, the Smart Welding Robotic Workcell features automatic vision-based detection for weld joints, compatibility with both ferrous and non-ferrous metals, and a submillimeter-accurate 3D camera. It also includes an intuitive human-machine interface (HMI) mobile station for ease of operation. Cohesive
roboticssmart-weldingindustrial-robotsAI-automationmanufacturing-technologyrobotic-workcellwelding-technologyABB updates IRB 1200 line, adds 3 robot families for China - The Robot Report
ABB Robotics has introduced an upgraded generation of its IRB 1200 collaborative robot family alongside three new robot families specifically designed for the Chinese market. The new IRB 1200 models come in four payload variants (5, 7, 8, and 9 kg) and feature enhanced speed, precision, and compactness. Equipped with the OmniCore controller, these robots achieve path accuracy of 0.6 mm and pose repeatability of 0.011 mm, supporting high-speed operations up to 1,600 mm/s. The redesign makes the IRB 1200 about 20% lighter and more compact, enabling space-efficient production cells suited for complex, high-throughput tasks such as assembly, polishing, and dispensing, particularly in electronics, automotive electronics, and consumer industries. In addition to the IRB 1200 update, ABB launched three new robot families manufactured at its Shanghai Mega Factory to meet growing automation demand in Asia’s SMEs and high-growth sectors like electronics and consumer
roboticsindustrial-robotscollaborative-robotsautomationABB-Roboticsmanufacturing-technologycobotsMIT student’s pocket-sized 3D printer can craft objects in seconds
Researchers at MIT, led by PhD candidate Sabrina Corsetti and Professor Jelena Notaros, have developed a groundbreaking pocket-sized 3D printer based on a single millimeter-scale photonic chip. This chip uses light to create solid objects within seconds by emitting reconfigurable visible-light holograms into a stationary resin well, enabling non-mechanical 3D printing without any moving parts. The innovation combines silicon photonics and photochemistry to achieve rapid fabrication of customized, low-cost objects, marking the first demonstration of chip-based 3D printing. This compact and portable system addresses many limitations of traditional 3D printers, which rely on large mechanical setups that restrict speed, resolution, and form factor. Beyond 3D printing, the team also created a miniature “tractor beam” using light to manipulate biological particles, offering new possibilities for contamination-free biological research. The researchers anticipate that their chip-based technology could revolutionize manufacturing across diverse fields such as military, medical, engineering, and consumer applications
materials3D-printingphotonicssilicon-photonicsphotochemistryoptical-tweezersmanufacturing-technologyABB Robotics launches large industrial robots, heavy duty AMR at Automatica - The Robot Report
ABB Robotics has expanded its industrial robot portfolio with the introduction of new high-performance models, including the IRB 670S, IRB 6730S, IRB 6750S shelf-mounted robots, and the IRB 6760 press-tending robot. These robots are designed to enhance production density and flexibility, with payload capacities up to 350 kg and advanced motion capabilities suitable for industries such as automotive, foundry, construction, and general manufacturing. Powered by ABB’s OmniCore controllers, these robots offer up to 20% energy savings and improved precision, with path accuracy down to 0.9 mm. ABB highlighted that these next-generation robots can collaborate to optimize plant productivity, such as increasing spot welds on car bodies by integrating shelf-mounted and floor-mounted units. In addition to the new robots, ABB introduced the Flexley Mover P603, a compact autonomous mobile robot (AMR) capable of handling heavy payloads up to 1,500 kg. This AM
roboticsindustrial-robotsautonomous-mobile-robotsABB-Roboticsautomationmanufacturing-technologyenergy-efficiencyVC reflects on robotics trade show season - The Robot Report
The article reflects on the vibrant robotics trade show season in the U.S. during May and June, focusing on major events like Automate and Xponential. The author, an industry insider with nearly a decade of experience attending these shows, notes the significant presence and evolution of robotics technology, particularly in cities like Detroit, which is poised for an industrial renaissance driven by automation. Jeff Burnstein, president of the Association for Advancing Automation (A3), emphasized that increased robot sales correlate with job growth, as robots enhance productivity, quality, and competitiveness, ultimately leading to better, safer, and higher-paying jobs. Automate, once a smaller segment of ProMat, has grown into a major standalone event attracting over 45,000 attendees, with plans to move to Chicago in 2026 due to its expansion. The trade show floor was fully occupied, showcasing cutting-edge robotics technology, including AI-infused 3D computer vision applications by companies like Cambrian Robotics. Cambrian’s demonstrations, such
roboticsautomationindustrial-robotsAI-in-roboticsmanufacturing-technologyrobot-trade-showsworkforce-automationPremier Automation launches innovation hub in Pennsylvania - The Robot Report
Premier Automation has launched the Premier Innovation Hub in Westmoreland County, Pennsylvania, aiming to serve as a national model for industrial automation, workforce development, and technology commercialization. Supported by over $3 million in state funding through grants, loans, and training programs, the facility is designed to bring together manufacturers, engineers, and innovators to accelerate automation and industrial advancement. The hub will expand Premier Automation’s manufacturing operations, host Premier Labs—a venture studio focused on launching companies in manufacturing automation and AI—and provide commercial lease space for industrial innovation firms. Premier Automation, based near Pittsburgh, specializes in industrial control systems, robotics integration, and custom automation solutions across sectors such as manufacturing, metals, energy, and material handling. The location leverages Westmoreland County’s skilled workforce, with experience in traditional industries like mining, steel, and glass, while benefiting from proximity to Pittsburgh’s innovation ecosystem in AI, robotics, and advanced engineering. The hub aims to bridge cutting-edge technologies with the practical needs of established manufacturing industries
robotindustrial-automationmanufacturing-technologyAI-innovationworkforce-developmentrobotics-integrationautomation-hubRecapping Robotics Summit & Expo 2025
The Robot Report Podcast’s Episode 199 features Cam Myers, CEO of CreateMe Technologies, discussing the innovative integration of robotics and adhesive technology in garment manufacturing. Myers highlights the challenges of automating clothing production and the advantages of adhesives over traditional sewing, emphasizing potential reshoring of manufacturing due to shifting tariffs. He also outlines CreateMe’s future focus on sustainability and adapting to changing consumer demands. This episode marks the podcast’s first to include a video interview on their YouTube channel. The episode also covers key industry news, including Aldebaran—the maker of the humanoid robots Nao and Pepper—entering receivership after financial struggles despite past successes and acquisitions. Additionally, the U.S. Congressional Robotics Caucus has been relaunched as a bipartisan effort to promote robotics research and industry competitiveness, with new co-chairs appointed. Lastly, Amazon is reportedly developing AI software to train humanoid robots for package delivery, aiming to enhance automation in its logistics operations.
roboticshumanoid-robotsautomationmanufacturing-technologyadhesive-technologyrobotics-industryCongressional-Robotics-CaucusAutomate 2025: 5 ways cobots and AMRs top humanoid robots - The Robot Report
robotautomationcollaborative-robotsautonomous-mobile-robotsindustrial-applicationsAI-in-roboticsmanufacturing-technology