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Articles tagged with "solid-state-battery"

  • Geely to challenge EV rivals with 400 Wh/kg solid-state battery testing

    Geely is advancing its solid-state battery technology from laboratory research to real-world application, aiming to complete its first fully integrated all-solid-state battery pack by 2026. This battery pack will then be installed in a test vehicle for performance validation under actual operating conditions, marking a significant step toward future production. The company has consolidated its battery operations under Zhejiang Jiyao Tongxing Energy Technology in 2025, enabling integrated development of battery cells and safety systems. One early product from this effort is the Aegis Short Blade lithium iron phosphate (LFP) battery, with 20 ampere-hour engineering samples already produced. Geely’s experimental solid-state cells reportedly achieve energy densities around 400 Wh/kg, with ongoing testing of various electrolyte materials, including sulfide- and oxide-based types. The broader solid-state battery industry in China is transitioning from fundamental research to full battery pack assembly, vehicle integration, and on-road testing, with some projects entering pilot production. Several automakers and battery suppliers are

    energysolid-state-batteryelectric-vehicleslithium-iron-phosphatebattery-technologyenergy-densitybattery-manufacturing
  • Chery claims solid-state battery EV can hit 932 miles at minus 22°F

    Chinese automaker Chery is advancing the deployment of solid-state battery technology in electric vehicles (EVs), with plans to introduce it in production later this year. The first model to feature this innovation will be the Liefeng shooting brake under Chery’s premium Exeed brand, marking one of the earliest real-world applications of solid-state batteries in passenger EVs. The battery, developed by Chery’s Solid-State Battery Research Institute, boasts an energy density of 600 Wh/kg and uses a polymerized solid electrolyte with a lithium-rich manganese cathode, eliminating flammable liquid components common in conventional lithium-ion batteries. This technology aims to improve safety, increase energy density, and extend driving range or reduce vehicle weight. A standout feature of the Liefeng is its exceptional performance in extreme cold, with a claimed driving range of up to 1,500 kilometers (932 miles) under the Chinese CLTC cycle, and reliable battery operation down to -30°C (-22°F). This addresses a significant challenge for

    solid-state-batteryelectric-vehicleenergy-storagebattery-technologyelectric-mobilitycold-weather-performancelithium-ion-alternative
  • Chinese firm's 620-mile solid-state EV battery beats extreme -22°F test

    Dongfeng, a Chinese automotive firm, has developed a new solid-state battery with an energy density of 350 Wh/kg, capable of supporting electric vehicle (EV) driving ranges exceeding 620 miles on a single charge. The battery has demonstrated exceptional resilience, passing high-temperature tests at around 338°F and retaining approximately 72% of its energy capacity at extremely low temperatures down to -22°F. To further validate its performance, Dongfeng has conducted extensive winter testing at the Mohe Cold Region testing base near China’s northernmost border, focusing on driving range, charging efficiency, and durability under prolonged subzero conditions ranging from -40°F to -22°F. Dongfeng has established a comprehensive in-house development platform covering research, development, trial production, and pilot testing, through which it has achieved breakthroughs in over 10 core battery technologies and filed more than 180 invention patents. The company’s battery roadmap includes a range of energy density targets from 240 Wh/kg up to 500 Wh/kg

    energysolid-state-batteryelectric-vehiclebattery-technologyenergy-storagecold-weather-performancebattery-durability
  • New solid-state battery retains 75% capacity after 1,500 cycles

    Researchers at the Paul Scherrer Institute (PSI) in Switzerland have developed a novel manufacturing process that significantly enhances the durability and performance of lithium-metal all-solid-state batteries, a promising technology for safer, higher energy density, and faster-charging batteries. The team tackled two major challenges: lithium dendrite formation and unstable anode–electrolyte interfaces. They employed a gentle sintering technique at a low temperature of 176°F (80°C) to densify the sulfide-based argyrodite solid electrolyte (Li₆PS₅Cl) without compromising its chemical stability. This method produces a dense, uniform microstructure that resists dendrite penetration while maintaining fast lithium-ion transport. In addition, the researchers applied an ultra-thin (65 nm) lithium fluoride coating on the lithium metal anode via vacuum evaporation. This coating acts as both a chemical shield against electrolyte decomposition and a physical barrier to dendrite growth, significantly improving the battery’s durability and reliability. Laboratory tests showed

    energysolid-state-batterylithium-metal-batterybattery-technologymaterials-scienceenergy-storagelithium-dendrites
  • World's first solid-state electric motorcycle debuts at CES 2026

    Verge Motorcycles has unveiled the world’s first production-ready electric motorcycle powered by solid-state battery technology at CES 2026. This Finnish company, known for its innovative hubless in-wheel motor design, partnered with Donut Lab to develop a battery system that enables ultra-fast charging—adding up to 186 miles of range in just ten minutes—and offers a claimed maximum range of up to 370 miles. The solid-state battery replaces traditional liquid or gel electrolytes with solid materials, enhancing safety by eliminating fire risks, improving energy density, and extending battery longevity. Verge plans to begin delivering motorcycles equipped with this technology in the coming months, marking a significant milestone as most automakers have yet to move beyond prototype solid-state batteries. The new Verge TS Pro model integrates the solid-state battery with a redesigned Donut 2.0 motor, which is 50% lighter while maintaining the same power output, delivering 1,000 Nm of torque and accelerating from 0 to 62 mph in

    energysolid-state-batteryelectric-motorcyclefast-chargingbattery-technologyelectric-vehiclesustainable-energy
  • World's 1st Production Solid-State Battery! - CleanTechnica

    A Finnish company, Donutlabs, has developed and begun production of the world’s first true solid-state battery (SSB), rated at 400 Wh/kg. These batteries have been integrated into Verge Motorcycles’ TS Pro and TS Ultra models, enabling ranges up to 600 km (360 miles) and rapid charging—80% in under 10 minutes using 200 kW charging. The motorcycles also feature innovative in-wheel “donut” motors, delivering exceptionally high performance with over 700 lb-ft (1,200 N-m) of torque. The batteries are noted for their safety, being free from explosion and fire risks even under extreme conditions, and are made from widely-sourced, abundant materials, contributing to relatively low cost and supply chain advantages. Donutlabs claims their batteries overcome common limitations in range, charging speed, degradation, temperature tolerance, safety, cost, and supply chain constraints. The company is also providing a vertically integrated technology platform to support battery and motor system integration,

    solid-state-batteryenergy-storageelectric-motorcyclesbattery-technologyclean-energyelectric-vehiclesenergy-innovation
  • China reports 824 Wh/kg solid-state EV battery, targets 1,000 Wh/kg

    Chinese solid-state battery developer WeLion New Energy has announced a laboratory breakthrough achieving an energy density of 824 Wh/kg in solid-state battery tests, significantly surpassing current EV battery standards. This milestone, revealed by WeLion Chairman Yu Huigen, positions the company at the forefront of the global solid-state EV battery race, with a long-term goal to exceed 1,000 Wh/kg. Such energy density could enable electric vehicles to have much longer driving ranges or lighter battery packs compared to today’s lithium iron phosphate batteries, which typically deliver 150-180 Wh/kg. Solid-state batteries, which use solid electrolytes instead of liquid ones, promise enhanced safety, thermal stability, faster charging, and higher efficiency. Despite this technical progress, WeLion acknowledges substantial challenges remain before large-scale EV deployment is feasible, primarily due to high costs associated with sulfide-based solid electrolytes. As a result, the company plans to initially target niche markets where safety is critical and pricing is less sensitive, such as humano

    energysolid-state-batteryelectric-vehiclesbattery-technologyenergy-densityWeLion-New-EnergyEV-battery-innovation
  • Game-changing solid battery material moves ions as fast as liquid

    Scientists at the University of Oxford have developed a novel class of organic materials called state-independent electrolytes (SIEs) that maintain high ionic conductivity even after solidifying, challenging the long-held electrochemical principle that ion movement slows drastically when a liquid electrolyte solidifies. These SIEs enable ions to move through solid structures as quickly as they do in liquid form, overcoming the "freezing out" effect that has hindered the performance of solid-state batteries compared to their liquid-based counterparts. The key innovation lies in the molecular design: disc-shaped molecules with flexible sidechains stack into rigid columns while their "soft bristles" create a permeable environment, allowing negative ions to flow freely through the solid matrix. This breakthrough offers significant advantages for battery manufacturing and safety. The electrolyte can be heated and poured as a liquid to thoroughly infiltrate battery electrodes, then cooled to form a stable solid that eliminates leakage and fire risks typical of liquid electrolytes, all without sacrificing performance. Due to their lightweight, flexible

    energysolid-state-batteryelectrolyteionic-conductivitymaterials-scienceelectrochemistryorganic-materials
  • Solid-state battery could power Bugatti’s next ultra-light hypercar

    Bugatti’s next hypercar, planned for production around 2030, is expected to feature a cutting-edge solid-state battery developed by Croatian firm Rimac Technology. This battery prototype, created in collaboration with Mitsubishi and ProLogium, boasts a 100 kWh capacity and is 30 kilograms lighter than current equivalents, offering up to 30% greater energy density. Rimac aims to begin real-world testing soon and hopes to match the cost of existing NMC cells by 2035. The new Bugatti model will likely be a distinct successor to the current V16 Tourbillon hypercar, signaling a major shift toward electrified performance in Bugatti’s lineup. Beyond the battery, Rimac is expanding its portfolio of high-performance electric drivetrains, including compact e-axles that integrate motor, gearbox, and electronics. These e-axles deliver between 200 and 470 horsepower and are already being supplied to major automakers like Porsche and BMW, as well as a Saudi

    energysolid-state-batteryelectric-vehiclesBugattiRimac-Technologyelectric-drivetrainautomotive-innovation
  • China's solid-state EV battery materials giant secures 8 new patents

    Chinese battery materials company Tinci has secured eight new patents related to sulfide solid electrolytes for all-solid-state lithium batteries, underscoring its commitment to advancing solid-state battery technology for electric vehicles (EVs) and energy storage systems. Four patents focus on specific electrolyte formulations and preparation methods, while the other four address versions tailored for full solid-state battery systems. These innovations aim to improve battery safety, durability, energy density, and long-term performance under demanding conditions. Tinci emphasizes that these materials are designed for practical applications beyond laboratory testing. Currently, Tinci’s sulfide electrolyte program is in the pilot phase, with kilogram-scale samples supplied to battery manufacturers for evaluation. A mid-scale pilot production line is under construction, expected to be operational by mid-2026. The development leverages a liquid-phase reaction method adapted from Tinci’s existing lithium salt manufacturing technologies. The company’s strategic partnerships with leading Chinese battery makers, notably CATL and BYD, have evolved from procurement to deep technical

    energymaterialssolid-state-batteryelectric-vehicleslithium-batteriesbattery-materialsenergy-storage
  • China’s solid-state EV batteries hit factory floor, promise 2x range

    China’s GAC Group has launched the country’s first pilot production line capable of manufacturing large-format (60+ Ah) all-solid-state electric vehicle (EV) battery cells. While not yet ready for mass production, this pilot line marks a significant step toward industrializing solid-state battery technology in China, joining efforts previously led by Japan’s Toyota and various US and Korean startups. The 60 Ah capacity surpasses the typical 40–50 Ah range of current EV pouch cells, enabling higher energy storage per cell, which could reduce the number of cells needed, lower pack cost and weight, and ultimately extend EV driving range. The solid-state batteries use a solid electrolyte instead of the conventional liquid electrolyte, offering advantages such as higher energy density, improved thermal safety, faster charging, and stability at elevated temperatures (claimed 300–400 °C). GAC asserts their new cells nearly double the energy density of existing batteries, potentially allowing a 311-mile EV to travel up to 621 miles on the

    energysolid-state-batteryelectric-vehicleEV-batterybattery-technologyenergy-storageChina-energy-innovation
  • New solid-state sodium battery design could replace lithium in EVs

    Researchers at Western University in Ontario, Canada, led by Professor Yang Zhao, have developed a new solid-state sodium battery design that could offer a cheaper, safer, and more sustainable alternative to lithium-ion batteries commonly used in electric vehicles (EVs) and renewable energy storage. This innovation replaces lithium, which is costly, flammable, and scarce, with sodium—an abundant and inexpensive element. The team addressed a major challenge in solid-state sodium batteries by creating a novel solid electrolyte material composed of sulfur and chlorine, which facilitates efficient sodium-ion conduction while enhancing the material’s stability and strength. Laboratory tests demonstrated that the new electrolyte exhibits high sodium-ion conductivity along with excellent thermal and mechanical resilience, qualities essential for batteries to endure thousands of charge-discharge cycles and extreme temperatures without degradation. Using advanced X-ray analysis at the Canadian Light Source synchrotron, the researchers gained detailed insights into ion movement and bonding within the electrolyte, accelerating material development. Although commercial solid-state sodium batteries remain several years away, this

    energysolid-state-batterysodium-batterylithium-replacementelectric-vehiclesmaterials-engineeringenergy-storage
  • Is Musk Conceding Ground? And Does XPENG's IRON Signal China's Lead in the Humanoid Robot Race? - CleanTechnica

    The article highlights a notable moment in the humanoid robot race, marked by Elon Musk’s rare public acknowledgment of competition from Chinese EV maker XPENG. Following XPENG’s unveiling of its next-generation IRON humanoid robot, Musk privately remarked that Tesla and Chinese companies will dominate the market, while Western companies lag behind. This exchange underscores a shifting competitive landscape where the contest is primarily between American and Chinese tech giants, moving beyond the traditional Silicon Valley-centric view. XPENG’s CEO He Xiaopeng emphasized the significance of their achievement, framing the IRON robot’s mastery of a catwalk as definitive proof of China’s leadership in humanoid robotics. XPENG’s IRON robot distinguishes itself through a sophisticated “bone–muscle–skin” design that closely mimics human anatomy, featuring a flexible spine, bionic muscles, and customizable synthetic skin. It boasts 82 degrees of freedom, including highly articulated hands with 22 degrees of freedom each, enabling delicate manipulation and interaction with human-centric environments

    robothumanoid-robotXPENGsolid-state-batteryrobotics-technologyartificial-intelligenceTesla
  • IRON: Xpeng's humanoid robot uses solid-state battery for long life

    At the 2025 AI Day in Guangzhou, Chinese company Xpeng unveiled the second-generation IRON humanoid robot, featuring significant upgrades in movement, control, and balance to mimic human behavior in dynamic environments. Standing 5 feet 10 inches tall and weighing 154 pounds, IRON combines advanced software with flexible mechanics, including 62 active joints and synthetic muscles modeled after the human spine, enabling fluid, natural motions such as walking, twisting, and balancing on uneven surfaces. Its curved head display forms an expressive face, while a lightweight all-solid-state battery provides long-lasting, safe energy without overheating. Powered by three Turing AI chips capable of 2,250 trillion operations per second, IRON integrates Xpeng’s Vision-Language-Action (VLA) system to instantly analyze visual and auditory inputs and respond appropriately. This allows the robot to perform tasks like answering questions, folding laundry, and guiding visitors. Its walking ability, trained on thousands of hours of human gait data, enables it

    robothumanoid-robotsolid-state-batteryAI-chipssynthetic-musclesroboticsenergy-storage
  • BMW, Samsung join hands to back solid-state battery to double EV range

    BMW, Samsung SDI, and Solid Power have formed a strategic partnership to advance all-solid-state battery (ASSB) technology for electric vehicles (EVs). Building on BMW and Solid Power’s collaboration since 2022, Samsung SDI brings its expertise in large-scale cell manufacturing and materials engineering to produce ASSB cells using Solid Power’s sulfide-based solid electrolyte. BMW will focus on battery pack and module design. This collaboration aims to develop safer, higher-performance batteries with improved energy efficiency, marking a significant step toward commercial-scale production of ASSBs. Samsung SDI has already launched a pilot production line in South Korea and begun producing prototype solid-state batteries, which have been delivered to customers for evaluation. Meanwhile, BMW conducted successful on-road tests of Solid Power’s ASSB cells in a modified i7 sedan, targeting the introduction of these batteries in production EVs by around 2030. ASSBs promise to double EV driving range and enable faster charging, addressing key limitations of current lithium-ion batteries

    energysolid-state-batteryelectric-vehiclesBMWSamsung-SDImaterials-engineeringbattery-technology
  • New Chinese solid-state EV battery coating runs 7,000 hours at -22°F

    Researchers from Tsinghua University’s Shenzhen International Graduate School and Tianjin University have developed a novel “flexible armor” coating for solid-state electric vehicle (EV) batteries that significantly enhances their durability and performance in extreme cold. Unlike traditional lithium-ion batteries that use flammable liquid electrolytes, solid-state batteries employ solid electrolytes, offering safer and potentially longer-lasting power sources. However, these batteries have historically suffered from cracking and degradation under rapid charging and freezing temperatures. The new coating, made from silver-based materials (Ag₂S and AgF), forms a flexible solid electrolyte interphase (SEI) layer that can bend without breaking, maintaining structural integrity and allowing smooth lithium-ion movement. Laboratory tests demonstrated that batteries with this flexible coating could operate continuously for over 4,500 hours under high-stress conditions and maintain stable performance for more than 7,000 hours at –30°C (–22°F), temperatures that typically damage conventional solid-state cells. The researchers drew inspiration from natural structures

    energysolid-state-batteryelectric-vehiclebattery-coatingmaterials-sciencebattery-durabilitylithium-ion-alternatives
  • BMW Closes In On The Solid State EV Battery Of The Future

    The article discusses BMW’s advancing efforts in developing solid state batteries for electric vehicles (EVs), highlighting the automaker’s collaboration with US startup Solid Power and Korean firm Samsung SDI. Solid state batteries replace the conventional liquid electrolyte with solid materials, offering advantages such as reduced fire hazards, lighter weight, greater compactness, longer lifespan, and improved performance. Despite challenges in replacing liquid electrolytes, solid state battery technology is nearing commercialization, with several major players like QuantumScape and Toyota making significant strides. BMW’s involvement dates back to 2016, and the company invested in Solid Power when it went public in 2021. The current collaboration aims to integrate Solid Power’s sulfide-based solid electrolyte technology with Samsung SDI’s manufacturing capabilities, ultimately leading to a BMW demonstration vehicle. Solid Power’s approach uses a single sulfide-based solid layer that functions both as a separator and conductive electrolyte, focusing on cost containment and scalable production using earth-abundant materials. While sulfide electrolytes face certain

    energysolid-state-batteryelectric-vehicleBMWbattery-materialsSamsung-SDISolid-Power
  • German team creates fire-proof EV battery with 600 Wh/kg energy density

    Researchers at Germany’s Fraunhofer Institute for Material and Beam Technology IWS in Dresden have developed a novel solid-state lithium-sulfur (Li-S) battery with an energy density exceeding 600 Wh/kg. This advancement addresses key challenges of traditional Li-S batteries, such as the formation of soluble polysulfides that degrade performance, by replacing most liquid electrolytes with solid materials. The resulting battery is lighter, safer, more stable, and more energy-dense than conventional lithium-ion cells. The development is part of two projects: AnSiLiS, funded by the German Federal Ministry of Research, Technology and Space, focusing on core chemistry and cell design, and TALISSMAN, supported by the EU’s Horizon Europe program, which targets scalability and industrial feasibility. The battery design incorporates a sulfur-carbon composite cathode, a thin lithium-metal anode, and a hybrid electrolyte, aiming for energy densities up to 550 Wh/kg in scalable production with costs below €75 per kWh. The

    energylithium-sulfur-batterysolid-state-batteryelectric-vehicleenergy-storagebattery-technologyFraunhofer-IWS
  • Chery unveils 600 Wh/kg solid-state battery promising 800-mile range

    Chinese automaker Chery has unveiled a prototype solid-state battery module boasting an energy density of 600 Wh/kg, roughly double that of current liquid lithium-ion EV batteries, which typically range from 250 to 300 Wh/kg. This breakthrough could enable electric vehicles to achieve driving ranges of up to 800 miles (1,300 km) on a single charge, significantly surpassing the 311 to 373 miles (500 to 600 km) typical of today’s long-range EVs. The battery features an “in-situ polymerized solid electrolyte” that replaces the flammable liquid electrolyte in conventional batteries, along with a lithium-rich manganese cathode to enhance energy storage and safety. Solid-state batteries also offer advantages such as reduced fire risk, faster charging, longer lifespan, and better performance in extreme temperatures. Chery plans to begin pilot production of this battery in 2026, with mass production targeted for 2027, potentially positioning itself ahead of major Chinese battery makers like BYD and

    energysolid-state-batteryelectric-vehiclesbattery-technologyenergy-densitylithium-ion-batterybattery-safety
  • China’s new battery could power EVs and phones three times longer

    Chinese scientists from the Academy of Sciences have developed a novel self-healing solid-state lithium battery that could significantly extend the lifespan of electric vehicles (EVs), aircraft, and smartphones—potentially tripling the duration these devices run on a single charge. This breakthrough addresses a longstanding challenge in solid-state battery technology: the tendency of rigid battery layers to separate over time due to expansion and contraction during charging, which disrupts electrical flow and reduces battery life. The team introduced iodine ions into the solid electrolyte, which migrate to the electrode-electrolyte interface during operation, forming a thin iodine-rich layer that fills microscopic cracks and pores, creating a self-healing interface that maintains layer cohesion without the need for heavy external pressure. This innovation eliminates the bulky equipment and extreme pressure (over 50 atmospheres) traditionally required to keep solid-state batteries stable, simplifying manufacturing and improving durability. Independent experts have praised the approach as a decisive step toward commercializing all-solid-state batteries. Prototype batteries with this design demonstrated stable

    energysolid-state-batterylithium-ion-batteryelectric-vehiclesbattery-technologyself-healing-materialsenergy-storage
  • The Solid State EV Battery Race Heats Up

    The article discusses the advancing race to commercialize solid-state electric vehicle (EV) batteries, highlighting a new partnership between Corning Incorporated, a long-established materials company, and QuantumScape, a California-based startup. QuantumScape specializes in solid-state lithium-metal batteries, which replace the polymer separator in conventional lithium-ion batteries with a solid-state separator, enabling the use of a lithium-metal anode instead of carbon or silicon. This technology promises higher energy density but has faced significant development challenges. The collaboration aims to develop a manufacturing system for QuantumScape’s ceramic separator to enable high-volume production for commercial applications. Corning brings its 170 years of materials science expertise and a novel manufacturing process called Ribbon Ceramics, which fabricates ultra-thin materials using a roll-to-roll method. Corning is focusing on lithium garnet, a material capable of withstanding lithium metal anodes without degrading, potentially allowing batteries to exceed current energy storage capacities by over 50%. However, this technology is still in

    energysolid-state-batteryelectric-vehiclesmaterials-sciencelithium-metal-anodebattery-manufacturingCorning-Incorporated
  • China builds world's first hydride ion battery for clean energy storage

    Chinese researchers at the Dalian Institute of Chemical Physics (DICP), part of the Chinese Academy of Sciences, have developed the world’s first working prototype of a hydride ion battery, marking a significant advancement in clean energy storage technology. This all-solid-state battery uses sodium aluminum hydride (NaAlH4) as the positive electrode and hydrogen-poor cerium dihydride as the negative electrode, both common hydrogen storage materials. The team addressed previous challenges related to electrolyte efficiency, thermal stability, and electrode compatibility by creating a novel core-shell hydride ion electrolyte composed of cerium trihydride (CeH3) encapsulated by barium hydride (BaH2). This design enables fast hydride ion conduction at room temperature and becomes superionic above 60°C, combining high conductivity with stability. The prototype battery demonstrated an initial specific discharge capacity of 984 mAh/g at room temperature and retained 402 mAh/g after 20 cycles, with an operating voltage of

    energybattery-technologyhydride-ion-batteryclean-energy-storagesolid-state-batterymaterials-scienceelectrochemical-devices
  • Japan's 90 °C hydrogen battery breakthrough solves storage barrier

    Researchers at the Institute of Science, Tokyo, have developed a groundbreaking hydrogen battery capable of operating at just 90 °C, significantly lower than the conventional 300–400 °C required for hydrogen storage. This innovation addresses a major challenge in hydrogen energy: safe and efficient storage. The team, including Dr. Takashi Hirose, Assistant Professor Naoki Matsui, and Professor Ryoji Kanno, created a solid-state battery using magnesium hydride (MgH₂) as the anode and hydrogen gas as the cathode, coupled with a novel solid electrolyte that facilitates rapid hydride ion movement at near room temperature. This design enables a fully reversible cycle of hydrogen absorption and release without the need for extreme heat, achieving the full theoretical storage capacity of MgH₂ (approximately 2,030 mAh g⁻¹ or 7.6 wt.% hydrogen). This breakthrough has significant implications for the hydrogen economy, potentially accelerating the adoption of hydrogen-powered vehicles, renewable energy storage, and

    energyhydrogen-storagesolid-state-batteryrenewable-energymagnesium-hydrideclean-energybattery-technology
  • A Reversible Self-Assembling Solid-State Battery Electrolyte From MIT - CleanTechnica

    Researchers at MIT have developed a novel self-assembling solid-state battery electrolyte that addresses key challenges in battery recyclability and sustainability. Published in a 2025 journal study, this electrolyte is made from aramid amphiphiles—molecules that self-assemble into nanoribbons through reversible, non-covalent bonds like hydrogen bonding and π–π stacking. These nanoribbons form a stable, high-performance solid electrolyte with good conductivity and mechanical strength. Crucially, the electrolyte can be fully disassembled by immersing used battery cells in a simple organic solvent, allowing the battery components to revert to their original molecular forms for easy, non-toxic recycling. This breakthrough contrasts with conventional lithium-ion batteries, which often prioritize performance over recyclability and result in complex, difficult-to-recycle waste. The MIT approach integrates recyclable chemistry from the outset, potentially enabling a circular lifecycle for solid-state batteries. While still in early stages, this innovation could significantly improve the sustainability of electric vehicle batteries by simplifying material recovery

    energysolid-state-batterybattery-recyclingelectrolytematerials-sciencelithium-ion-batterysustainable-energy
  • Volkswagen tests US solid-state battery in Ducati electric bike

    Volkswagen Group subsidiary PowerCo SE and US-based battery developer QuantumScape have demonstrated the world’s first live use of solid-state lithium-metal batteries powering a Ducati electric motorcycle. The demonstration took place at the IAA Mobility trade fair in Munich, showcasing a Ducati V21L race bike equipped with QuantumScape’s QSE-5 solid-state cells produced via the proprietary QS Cobra process. This process enables rapid ceramic separator production at gigafactory scale and brings anode-free solid-state batteries out of the lab into real-world vehicle applications. The battery system, engineered by Audi for QuantumScape’s cells, delivers an energy density of 844 Wh/L, supports ultra-fast charging (12 minutes from 10 to 80%), and continuous 10C discharge. This milestone marks a significant step toward commercializing next-generation EV battery technology, addressing industry demands for higher energy density, enhanced safety, faster charging, longer lifespan, and lower costs. PowerCo CEO Frank Blome emphasized that solid-state batteries

    energysolid-state-batteryelectric-motorcycleVolkswagenDucatilithium-metal-batterybattery-technology
  • Rimac unveils new EV battery that charges 80% in just 6.5 minutes

    Rimac Technology has unveiled a groundbreaking 100 kWh solid-state battery pack at the IAA Mobility show in Munich, promising to significantly advance electric vehicle (EV) performance and convenience. Developed in collaboration with ProLogium and Mitsubishi Chemical Group, the battery can charge from 10 to 80 percent in just 6.5 minutes—faster than most gas station stops—addressing a major hurdle in EV adoption. The pack is lighter (846 pounds vs. 1,036 pounds), smaller (285 liters vs. 320 liters), and safer than conventional cylindrical batteries, with no risk of fire or explosion at the cell level. It also maintains over 95 percent of its energy capacity even at -20°C (-4°F), making it practical for real-world use. The battery operates at high voltages between 540 and 907 volts, with power densities of 2,210 W/kg and 2,980 W/l, surpassing Rimac’s previous cylindrical packs.

    energyelectric-vehiclessolid-state-batteryfast-chargingbattery-technologyenergy-storageEV-infrastructure
  • Self-breaking EV battery material could make recycling fast, easy

    MIT researchers have developed a novel “self-assembling” electrolyte material for electric vehicle (EV) batteries that significantly simplifies recycling. Inspired by a Harry Potter scene where Dumbledore cleans a room with a flick of his wrist, the team designed a battery electrolyte that can quickly disassemble when exposed to a simple organic solvent. This allows the battery’s layers to separate naturally, enabling easier sorting and recycling of individual components. Unlike conventional batteries, which are difficult and costly to recycle due to complex and harsh chemical processes, this new approach embraces a “recycle-first” design philosophy, creating materials that prioritize recyclability from the outset. The electrolyte material is composed of aramid amphiphiles (AAs), molecules that self-assemble into durable nanoribbons mimicking the strong chemical structure of Kevlar, combined with polyethylene glycol (PEG) to conduct lithium ions. These nanoribbons form a solid-state electrolyte that is both tough and functional, facilitating lithium-ion transport between the battery’s cathode and

    energybattery-recyclingelectric-vehiclessolid-state-batteryelectrolyte-materialsustainable-materialslithium-ion-batteries
  • China's tech giant claims 1,800-mile range for new solid-state EV battery

    Huawei has filed a patent for a sulfide-based solid-state battery that uses nitrogen-doped sulfide electrolytes to reduce side reactions at the lithium interface, potentially enabling energy densities between 180 and 225 Wh/lb—two to three times higher than current EV batteries. The company claims this technology could deliver an unprecedented electric vehicle range of about 1,864 miles and enable charging from 10% to 80% in under five minutes. However, these performance figures remain theoretical, with practical implementation dependent on yet-to-be-developed charging infrastructure. Huawei, though not a vehicle manufacturer, collaborates closely with automakers to integrate advanced technologies and is increasingly investing in upstream battery components, including manufacturing sulfide electrolytes, a costly but highly conductive material. China is asserting dominance in the EV battery sector, with solid-state battery technology advancing quietly alongside high-profile developments like megawatt charging. Domestic firms such as CATL plan to pilot hybrid solid-state batteries by 2027, though analysts caution that

    energysolid-state-batteryelectric-vehiclesHuaweibattery-technologysulfide-electrolytesnitrogen-doping
  • Solid-state battery breakthrough could boost production by 25 times

    QuantumScape, a solid-state battery developer, has announced a significant manufacturing breakthrough with the integration of its new "Cobra" process into the QS-0 assembly line. This process accelerates a critical heat-treatment step—sintering of the proprietary ceramic separator material—by approximately 25 times compared to the previous "Raptor" method. Besides the dramatic speed increase, Cobra also reduces the physical space required per unit, addressing key challenges in scaling up production for gigawatt-hour scale solid-state lithium-metal battery manufacturing. This advancement is crucial for improving throughput, reducing costs, and enabling the design of scalable gigafactory production lines. With Cobra now established as the production baseline, QuantumScape is advancing to produce its next-generation B-sample cells, which are more mature prototypes used for extensive testing and validation in the automotive industry before mass production approval. The company aims to leverage the improved speed and efficiency of Cobra to support higher-volume production and move closer to commercial readiness. CEO Dr.

    energysolid-state-batterybattery-manufacturingQuantumScapeceramic-separatorlithium-metal-batteryproduction-process
  • Solid-state battery breakthrough could boost production by 25 times

    QuantumScape, a solid-state battery developer, has announced a significant manufacturing breakthrough with its new "Cobra" process, which accelerates a critical heat-treatment step by approximately 25 times compared to its previous "Raptor" method. This step, known as sintering, is essential for producing the proprietary ceramic separator material at the core of QuantumScape’s lithium-metal solid-state batteries. The Cobra process not only speeds up production but also reduces the physical space required per unit, addressing key challenges in scaling up to gigawatt-hour level manufacturing and enabling more efficient, cost-effective battery production. With Cobra now established as the production standard on QuantumScape’s QS-0 assembly line, the company is advancing toward producing its next-generation B-sample cells. These B-samples represent a more mature design phase used for rigorous validation by automotive partners, marking a critical step toward commercial readiness. QuantumScape aims to leverage the improved throughput and scalability provided by Cobra to support higher-volume production and strengthen

    energysolid-state-batterybattery-manufacturingceramic-separatorQuantumScapelithium-metal-batteryproduction-process
  • Xiaomi files solid-state EV battery patent with layered electrode design

    Chinese tech giant Xiaomi has filed a patent for a solid-state battery featuring a novel layered electrode design aimed at addressing key challenges in ionic conductivity and energy density. The design incorporates multiple electrode layers around a current collector, with a solid polymer-metal salt electrolyte penetrating vertically to shorten ion travel distance and enhance performance. Xiaomi’s prototype boasts a cell-to-body (CTB) structure with a volume efficiency of 77.8%, a compact 120 mm battery pack height integrated into the vehicle floor, and delivers a CLTC-rated range exceeding 745 miles. It also supports fast charging, adding 500 miles of range in just 10 minutes. The design is reportedly compatible with existing lithium battery manufacturing lines, facilitating potential mass production and easing the transition to solid-state technology. Xiaomi’s move reflects growing momentum in the automotive industry toward solid-state batteries, which promise improvements in safety, energy density, and thermal stability compared to traditional lithium-ion cells. Major automakers like BMW, Toyota, SAIC, and battery

    energysolid-state-batteryelectric-vehiclebattery-technologyenergy-storagefast-charginglithium-ion-battery
  • Biology-inspired solid-state battery boosts EV range to 500 miles

    Researchers at Georgia Tech have developed a novel solid-state battery that blends lithium with soft sodium metal, significantly reducing the high pressure typically required for solid-state battery operation. This breakthrough addresses a major limitation of solid-state batteries, which usually need heavy and bulky metal plates to maintain pressure, making them impractical for widespread use. By incorporating sodium, which is electrochemically inactive but very soft, the battery maintains better contact with the solid electrolyte under lower pressure, enhancing performance and potentially enabling lighter, longer-lasting batteries. The team drew inspiration from biology, specifically the concept of morphogenesis, to explain how the sodium-lithium combination adapts structurally during battery use. This biological analogy helped them understand the deformable nature of sodium within the battery, which adjusts to changes and improves stability. Funded partly by DARPA, the research promises significant advancements, including electric vehicles capable of traveling 500 miles on a single charge and longer-lasting phone batteries. While commercialization challenges remain, this innovation could mark a major leap forward in battery technology by making solid-state batteries more competitive with current lithium-ion standards.

    energysolid-state-batterylithium-ionsodium-lithium-batteryelectric-vehiclesbattery-technologymaterials-science
  • Solid-state battery breakthrough promises 50% more range in one charge

    Researchers from Skolkovo Institute of Science and Technology (Skoltech) and the AIRI Institute have achieved a significant breakthrough in solid-state battery technology by using machine learning to accelerate the discovery of high-performance battery materials. Their innovation could enable electric vehicles (EVs) to travel up to 50% farther on a single charge while improving safety and battery lifespan. The team employed graph neural networks to rapidly identify optimal materials for solid electrolytes and protective coatings, overcoming a major hurdle in solid-state battery development. This approach is orders of magnitude faster than traditional quantum chemistry methods, enabling quicker advancement in battery design. A key aspect of the research is the identification of protective coatings that shield the solid electrolyte from reactive lithium anodes and cathodes, which otherwise degrade battery performance and increase short-circuit risks. Using AI, the team discovered promising coating compounds such as Li3AlF6 and Li2ZnCl4 for the solid electrolyte Li10GeP2S12, a leading candidate material. This work not only enhances the durability and efficiency of solid-state batteries but also paves the way for safer, more durable, and higher-performing EVs and portable electronics, potentially reshaping the future of energy storage.

    energysolid-state-batterybattery-materialselectric-vehiclesmachine-learningneural-networksenergy-storage